The Hidden Cost of Steam Inefficiency in Chemical Plants
Steam is the lifeblood of chemical manufacturing, powering compressors, turbines, and critical heating processes. But hidden inefficiencies—such as compressor fouling—can silently drive up fuel consumption, degrade equipment, and impact profitability.
The Crisis:
At a leading methanol plant producing 910,000T annually, a gradual rise in steam consumption was noticed, increasing turbine load and fuel usage. Left unchecked, this issue could have led to:
- Rising operational costs due to excessive steam use
- Reduced compressor efficiency, impacting production rates
- Accelerated turbine wear, increasing failure risks
Learn how UptimeAI identified the root cause, helping engineers optimize turbine operations and strategically plan maintenance—without any unplanned shutdowns.
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