Hydraulic System Leakages in Cement Plants
In the cement manufacturing industry, roller presses are critical assets in the grinding process. These machines rely on hydraulic systems to maintain the precise pressure needed for efficient material processing and to achieve the desired material size. When a hydraulic leakage occurs, it compromises the pressure stability, leading to uneven force distribution. This not only reduces production efficiency but also results in increased roller skew — a misalignment that accelerates roller wear. Hence, any disruption in the hydraulic system performance can lead to severe operational consequences.
The Crisis:
A leading manufacturing facility operating the Roller Press detected early signs of hydraulic system wear in UptimeAI. In this case, the plant observed two key issues:
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Hydraulic Leakage: Detected through increased pump counters
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Roller Skew: Misalignment caused stress on the rollers, risking significant damage.
Learn how UptimeAI identified the root cause, helping engineers optimize turbine operations and strategically plan maintenance—without any unplanned shutdowns.
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